How to Remove Transfer Oil Replacement for Hyundai ix35

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This instruction show you guide on how to transfer oil replacement for Hyundai ix35.

Procedures:
1. Transfer oil is not replaced in normal condition.But it should be replaced every 75,000 miles in severe driving conditions.

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Severe driving conditions
1. Driving in dusty, rough roads
2. Drivng in mountains areas
3. Driving for patrol car, taxi, commercial car or vehicle towing
4. Driving over 170Km/h

Removal
1. Disconnect the (-) terminal from the battery.
2. Lift up the vehicle.
3. Remove the front muffler
4. Remove the propeller shaft bolts.(A-4ea)
Tightening torque :
49.0~68.6N.m (5.0~7.0kgf.m, 36.2~50.6lb-ft)
Install the propeller shaft to be near runout marking (Transfer assembly 1ea, Propeller shaft 1ea) each other.

5. Remove the right driveshaft (passanger side) from the transfer case. (Refer to "Drive shaft" in DS group)
6. Remove the roll lod bracket(C) after removing bolt(A,B).
Tightening torque :
(A) 107.9~127.5N.m (11~13kgf.m, 79.6~94.1lb-ft)
(B) 49.0~63.7N.m (5.0~6.5kgf.m, 36.2~47.0lb-ft)
7. Remove the transfer case up and down mounting bolt (A-4ea, B-1ea).
Tightening torque :
(A, B) 60.8~65.7N.m (6.2~6.7kgf.m, 44.8~48.5lb-ft)
8. Remove the transfer case with the lever after supporting the transfer case with a jack.Installation

Installation:
1. Installation is the reverse of removal.
• Be careful not to damage the O-ring (A). If the O-ring take damage, replace new one.
• Smear involute splines (B) all covering with molybdenum type high pressure grease.
TECHLUBE MEGAMAX - ALPHA OR EQUIVALENT